Friday, March 19, 2010
This week I'm following with the program and making the aprons and rails for my Shaker end table. I spent some time in the shop on Saturday and was able to cut them all to the proper size and thickness. Well almost, but I'll cover that in a little bit.
I decided to cut my tenons with the table saw and clean up the faces with a chisel. I then used my Lie-Neilsen dovetail saw to notch the corners of the tenons on a few, and pared the rest with my chisel. I was very careful with the saw and didn't do too much damage to the cheeks of the tenon. All in all, they turned out pretty good.
Just for kicks I grabbed my Dunlap 3Dbb, which is basically a No. 4 size bench plane, and proceeded to shave off thin slices of walnut end grain that looked like brown plastic. What a pleasant surprise.
Now to the issue of parts cut to the wrong size...
Somehow I dimensioned the drawer front in Sketchup at 3 1/8", instead of the proper 3 1/2". I thought it was peculiar when I was cutting parts and checked the printout again, but it appears that somehow my printout was incorrect.
Fortunately, I cut the drawer front slightly oversize and I can fudge the tenon on the bottom rail to move it up and close the gap around the drawer to about 1/16 on the top and bottom. By my calculations I'll have to trim 1/8" off of the aprons to make them even with the bottom rail.
If all else fails, I'll pull another walnut board out of the lumber rack and start jointing and surfacing.
Posted by Jeff Madre at 8:33 PM